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Quality Control Equipment & Services

Inline Surface Inspection of Aluminum ProfilePROMEX CYRUS – Inline surface inspection for aluminum profiles

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PROMEX CYRUS - Inline surface inspection for aluminum profiles

 

Description

INLINE SURFACE INSPECTION FOR ALUMINUM PROFILES

Highly Accurate Detection Of Surface Defects Based On Artificial Intelligence

PROMEX CYRUS from ASCONA + DCUBE introduces a holistic AI framework for the aluminum extrusion industry. AI makes the difference.
Yield Optimization in an intelligent way.

KEY FEATURES
Individual implementation through modular concept
-Installation directly at the press
-Die agnostic detection
-Software based on Artificial Intelligence
-100 % defect classification in real-time
-Smart alerting for press operators
-Remote monitoring of the production through cloud-based
-AI Data Management System
-Reports and statistical evaluation of the surface inspection SMART ALERTING
-Intuitive user interface for smart alerting of press operators
-Targeted corrective actions at an early stage AI DATA MANAGEMENT
-Holistic cloud-based solution for intelligent remote monitoring of the production
-Multiple benefits for various departments
promex defects

 

 

“The reliable detection of surface defects, inline at the press mouth, was a vision many years ago to improve the surface quality and to reduce scrap. CYRUS made this possible and it is a step into a new decade for the aluminium extrusion world. For a continuous improvement we need measured responses, which are not only dimensions and mechanical properties, but also the surface quality from order to order. We are now capable to compare the impact of different press parameters and die designs to maximize surface quality and minimize the surface quality related scrap. But next to this continuous improvement potential, CYRUS provides us with an intelligent alarm system warning the press operator immediately about the loss of quality, like f.e. Tearing, Blisters or Pick-ups. So, the decisions are taken faster at the press. Due to the use of a camera underneath the initial table our press operators are informed about any defect they hardly can detect by their eyes in a second. We are very happy with the CYRUS quality of detection and we do not want to miss this system anymore.”
Dr. Raphael Mertens
Extrusion Process Manager HYDRO NENZING

 

”I would like to express my utmost satisfaction with the AI optical surface defect detection system purchased from DCUBE and InQuality which we recently installed at our aluminum extrusion press.
The performance of the system has exceeded our expectations, consistently identified and highlighted surface defects with remarkable precision, contributing significantly to our quality control efforts.
Its intuitive interface has streamlined our operators’ workflow, making it easy for them to navigate and interpret results efficiently. A proved versatile in handling various surface textures and finishes on aluminum has been demonstrated, showcasing its adaptability to our diverse product range.
I would like to extend my appreciation to D-CUBE team for their support during the implementation phase and their responsiveness to our specific requirements.
We are looking forward to a continued collaboration with D-CUBE-ASCONA & inQuality team.

Nikolaidis Anastasios
Quality & Sustainability Senior Manager ETEM GESTAMP

 

  • Real-time detection at an early stage of production
  • Early initiation of production optimization activities
  • Prevention of unnecessary downstream processing
  • Autonomous development and improvement of the software through the use of Artificial Intelligence
  • Reduction of production, processing and recycling costs
  • Reduction of power consumption and CO2 emissions
  • Valuable financial and material savings
  • Smart Alerting